THE NEXT GENERATION HMI Remote Monitor Systems and Panel-PC for the Process Industry

Stefan Sittel2 VisuNet family RM/PC The VisuNet product family is a series of rugged local operator terminal for the process industry based on high-resolution color graphic LCD monitor. The VisuNet RM/PC is used as explosion-protected apparatus for controlling, operating and visualizing production and manufacturing processes in hazardous area Zones 1 and 2, ignition group IIC and zones 21 and 22 for electrically conductive type of dust.

Stefan Sittel3 VisuNet family RM/PC The remote monitor RM 5xx allows an automation PC installed in a safe area to be operated in hazardous area via an Ethernet TCP/IP connection. It comprises an industry-standard display, keyboard and mouse.

Stefan Sittel4 VisuNet family RM/PC The Panel PC 4xx consist of a display, keyboard and mouse but additionally include a powerful industrial PC featuring the standard Windows operating system and a hard disk. It can be connected to the process system either using Ethernet cable or via a serial RS 485 or RS 422 port and the appropiate automation protocols. The operator control and monitoring software is directly installed on the panel PC.

Stefan Sittel5 VisuNet – the next generation HMI - VisuNet Network based Operator Stations Remote Monitor RM515, RM519 - VisuNet Panel-PC with Network and Serial Ports Panel-PC (PCEX410, PCEX412), PC415, PC419 Stefan Sittel, BDM, P+F EXTEC HMI AGENDA

Stefan Sittel6 VisuNet RM – Remote Monitor - VisuNet RM principles - Application with DCS systems - Set-up of the host PC and Remote Monitor - DCS / Host PC Software License model - Technical datasheet - Versions and options + VisuNet configurator - Remote Monitor interconnection and its options - Arguments and advantages VisuNet PC – Panel-PC - VisuNet PC principles - Applications (PLC, Network, Flash Disk) - Set-up of the VisuNet PC - SCADA / Visualisation Software - Technical datasheet - Versions and options + VisuNet configurator AGENDA

Stefan Sittel7 Switches, Keys Info Lights Market Segments EX-HMI Colour Operator Panels Graphics, Visualisation Machines, Medium Complex Processes, Touch Screen, Trend Graph,.. PLC, DCS, Server PC Monochrome Indicators Numbers, Text (Graphics) Machines, Small Processes, PLC (DCS, PC) 3- 6 Monochrome Operator Panels Text / Graphics Machines, Small Processes, Alarms/Messages …. PLC (DCS, PC) TFT PC-Monitor Visualisation Medium to Big Size Processes PC-keyboard, PC-Mouse DCS Ex d Ex i + Barrier Ex i + Barrier Ex q, Ex m, Ex d Ex q, Ex d, Ex i

Stefan Sittel8 iPC-EX Remote Monitor Solutions PC Operator Station Safe areaHazardous area Standard PC Keyboard, Video, Mouse Fibre Optic Linedriver 32 No Linedriver any more ETHERNET Cat.7 TCP/IP Remote Monitor Standard PC Safe area NETWORK Technology Todays Technology RJ45 Hazardous area

Stefan Sittel9 Operation Principles Standard PC Safe AreaEx-Area, II 2G + II 2D NETWORK Technology Remote Monitor ETHERNET TCP/IP Picture transfer by standard TCP/IP packages RDP Remote Desktop Protocol of Microsoft Compressed Video data are transferred Only changes in the pictures are transferred Keyboard, Mouse and Serial (COM, USB) also via ETHERNET TCP/IP Easy setup on the Server PC -> no Software installation, but enabling of the build in RDP functionality of MS Windows PC operates as a Terminal Server MS Windows XP pro allows either Remote- or Local Monitor to show the screen Scalable amount of monitors at one Server PC, from 1 up to 16 are realistic (e.g. with MS Windows Server 2003) - Each Monitor has its own session on the PC Identification of PC and Monitor by its IP address connection within a visualisation network of PCs and Remote Monitors, or Integration into a local Intranet / Internet possible

Stefan Sittel10 Automation Topology Company Network / Ethernet Ex Area Safe Area WLAN DCS Profibus DP Profibus PA FF Zone 2 Switch PC Server PC Switch Ex Area Remote Monitor

Stefan Sittel11 Operator Station PC RSView SE Client Ethernet TCP/IP Rockwell Operator Station interconnection to Remote Monitors VisuNet Remote Monitors SUPERVISORY NETWORK RS View SE Client Operator Station e.g. in Control Room Logix Controller DeviceNet ContrlNet Process I/O ma Digital ma Digital Batch, Domaine, RSView SE 2, RSSQL, … Server RSView SE Server RSView Studio

Stefan Sittel12 Switch Zone 2 Switch VisuNet Remote Monitors Visualisation Network Ethernet TCP/IP Rockwell TERMINAL SERVER connection to Remote Monitors RS View SE Client Operator Station e.g. in Control Room RSView SE Server RSView Studio TERMINAL SERVER PC RSView SE Client Batch, Domaine, RSView SE 2, RSSQL, … Server TERMINAL SERVER PC RSView SE Client 1 – 16 Remote Monitors Logix Controller DeviceNet ContrlNet Process I/O ma Digital ma Digital SUPERVISORY NETWORK

Stefan Sittel13 Yokogawa Centum HIS interconnection to Remote Monitors

Stefan Sittel14 FCS PLC Controller Process I/O VNET/IP HIS PC or HIS-TSE Server Engineering PC Server PC DELL HIS PC DELL Server PC Windows XP pro Windows 2003 Server Ethernet TCP/IP Process I/O Yokogawa Centum HIS interconnection to Remote Monitors VisuNet Remote Monitors HIS (Human Interface Station) e.g. in Control Room Switch

Stefan Sittel15 ABB Operator Station interconnection to Remote Monitors

Stefan Sittel16 Process Automation controllers Process I/O CONTROL NETWORK Workplaces e.g. in Control Room System Servers Workplace PC Windows XP pro Windows 2003 Server Process I/O ABB Operator Station interconnection to Remote Monitors Remote Clients Ethernet TCP/IP VisuNet Remote Monitors Switch

Stefan Sittel17 SIEMENS Operator Station interconnection to Remote Monitors

Stefan Sittel18 AS 4xx Process I/O Secure Industrial Ethernet Operator Station e.g. in Control Room Batch /Central Server Engineering Station OS Operator Station PC Windows XP pro OS Server PC Windows 2003 Server Process I/O SIEMENS Operator Station interconnection to Remote Monitors OS Operator Station Ethernet TCP/IP VisuNet Remote Monitors Switch SIMATIC PCS 7

Stefan Sittel19 FOXBORO Operator Station interconnection to Remote Monitors

Stefan Sittel20 Process Automation distributed controllers Process I/O Ethernet MESH CONTROL NETWORK Workstations e.g. in Control Room System Servers Engineering Station Operator Environment PC Windows XP pro Windows 2003 Server Process I/O FOXBORO Operator Station interconnection to Remote Monitors Ethernet TCP/IP VisuNet Remote Monitors Switch I/A Series

Stefan Sittel21 Process Automation controllers Process I/O CONTROL NETWORK Workstations e.g. in Control Room System Servers Workstation PC Windows XP pro Windows 2003 Server Process I/O Honeywell Operator Station interconnection to Remote Monitors Remote Clients Ethernet TCP/IP VisuNet Remote Monitors Switch TDC 3000

Stefan Sittel22 DeltaV Controller Process I/O CONTROL NETWORK Operator Station e.g. in Control Room ProfessionalPLUS Station Operator Station PC DELL Server PC Windows 2003 Server Ethernet TCP/IP Process I/O DeltaV Operator Station interconnection to Remote Monitors VisuNet Remote Monitors

Stefan Sittel23 DeltaV Controller Process I/O CONTROL NETWORK Operator Station e.g. in Control Room ProfessionalPLUS Station TERMINAL SERVER Switch Zone 2 Switch VisuNet Remote Monitors 1 – 8 Remote Monitors Visualisation Network Ethernet TCP/IP TERMINAL SERVER Process I/O 1 – 8 Remote Monitors DeltaV TERMINAL SERVER interconnection to Remote Monitors

Stefan Sittel24 Switch Remote Monitor Operator Station PC (RDP) RDP… Configuration of the Operator Station PC Operator Station PCs RDP configuration: to grant access to one or many Remote Monitors by RDP protocol to this Operator Station PC, e.g.: Windows XP Professional Remote Client (Monitor) has access by an existing user name and a password

Stefan Sittel25 RDP…Configuration of the Operator Station PC… Operator Station PCs RDP configuration: to grant access to one or many Remote Monitors by RDP protocol to this Operator Station PC, e.g.: Windows XP Professional Remote-User (Monitor) has to be granted by its Windows Login Name

Stefan Sittel26 Remote Monitor start-up screen Remote Monitor manual start-up screen 1.1: To access one RDP Server PC, e.g. Windows XP Professional

Stefan Sittel27 Remote Monitor start-up screen Remote Monitor manual start-up screen 1.2: Start-Up screen with started software On-Screen-Keyboard

Stefan Sittel28 Remote Monitor start-up screen Remote Monitor manual start-up screen 1.3: how to enter the password protected administration Set-Up Screen

Stefan Sittel29 Remote Monitor start-up screen Remote Monitor set-up screen 2.1: administration Set-Up main screen

Stefan Sittel30 Remote Monitor start-up screen Remote Monitor set-up screen 2.2: administration Set-Up main screen

Stefan Sittel31 Remote Monitor start-up screen Remote Monitor set-up screen 2.3: Administration Set-Up settings of IP Address of Remote Monitor

Stefan Sittel32 Remote Monitor start-up screen Remote Monitor set-up screen 2.4: Administration Set-Up screen, settings of displayed functional buttons on the Start-Up screen

Stefan Sittel33 Remote Monitor start-up screen Remote Monitor set-up screen 2.5: Administration Set-Up screen, update of Remote Monitors Firmware

Stefan Sittel34 Remote Monitor start-up screen Remote Monitor set-up screen 2.2: administration Set-Up screen, adjustment of the RDP Servers IP Address

Stefan Sittel35 Remote Monitor start-up screen Remote Monitor set-up screen 2.2: administration Set-Up screen, adjustment of the RDP Servers IP Address and storage as a selectable icon

Stefan Sittel36 Remote Monitor start-up screen Remote Monitor manual start-up screen 1.3: To access one RDP Server PC, predefined Icons with RDP Servers IP address, User name and password

Stefan Sittel37 Remote Monitor start-up screen Remote Monitor manual start-up screen 2: To access one RDP Server PC, Windows XP Professional

Stefan Sittel38 Remote Monitor (RDP Client) functionality Remote Monitor is a small Thin Client Windows PC (XP Professional Embedded), that runs only the RDP protocol as application Remote Monitor starts after power up in a few seconds and connects to the predefined Operator Station PC (RDP Server) by means of its IP address Remote Monitor could be manually set to another RDP Server PC (IP address) Remote Monitor can be set-up to automatically connect to another RDP Server(s) after a specified time, where the main server is not available After start up of the Remote Monitor, the Screen of the RDP Server PC is visible Safe areaHazardous area Remote Monitor ETHERNET, TCP/IP Operator Station PC is a Windows RDP Server

Stefan Sittel39 Technical Data Remote Monitors RM-5xx Display: RM-515 high brightness RM-515 RM-519 Interfaces: Approvals: Ingress Protection: Ambient Temperature: Power Supply: 15.0 (1024x768) XGA 250 cd/m² 400:1 50,000h 15.0 (1024x768) XGA 600 cd/m² 350:1 50,000h 19.0 (1280x1024) SXGA 300 cd/m² 1000:1 50,000h Option: Touch Screen (Ex i), 8-wire resistive 1 x Exe Fast Ethernet 10/100 MHz 1 x Exi Keyboard 1 x Exi Mouse: Track-Ball, optical Track-Ball, Touch-Pad, Joy-Stick 1 x Exi Touch Screen 1 x Exe USB Port (option: WLAN, RFID, …) 1 x Exi Barcode Reader Interface (serial) ATEX II 2G, II 2D Ex eq [ib] IIC T4 (Class1 Division 2) IEC II 2G, II 2D (NEPSI) (TIIS) (GOST R, GgTnzr) IP 66 Monitor (w.o. housing), Keyboard, Mouse -20°C … + 50°C standard, additional heating & cooling solutions 24 V DC, ~75W

Stefan Sittel40 Housing versions and options

Stefan Sittel41 Housing 1 VisuNet RM AG1 / AG71

Stefan Sittel42 Housing 2 VisuNet RM AG1 / AG71

Stefan Sittel43 Housing 3 VisuNet RM Pedestal5-fix / -turn

Stefan Sittel44 Housing 4 VisuNet RM Pedestal5-tilt

Stefan Sittel45 Housing 5 VisuNet RM Support-Arm5 Ceiling5

Stefan Sittel46 Housing 6 VisuNet RM AG2 / AG72

Stefan Sittel47 Housing 7 VisuNet RM special housing (like LETO)

Stefan Sittel48 Configurator VisuNet RM and Option Box OBx

Stefan Sittel49 Configuration ETHERNET a: max 70 m ETHERNET – TCP/IP: max. cable length between Remote Monitor and Operator Station PC or switch: 70m Safe AreaHazardous area Remote Monitor ETHERNET, TCP/IP max. 70m Operator Station PC (RDP Server)

Stefan Sittel50 Configuration ETHERNET b: > 100 m Operator Station PC (RDP Server) Safe area Hazardous area Switch Remote Monitor 1. Remote Monitor max. < 100m max. < 70m

Stefan Sittel51 Configuration ETHERNET c: >> 100 m Safe area Hazardous area Switch 1. x.x. Remote Monitor max. < 100m Zone 2 Switch max. 70m Operator Station PC (RDP Server) Remote Monitor max. 70m

Stefan Sittel52 Configuration ETHERNET d: MultiScreen Safe area Hazardous area Switch 1. x.x. Remote Monitor max. < 100m Zone 2 Switch max. < 70m Remote Monitor Operator Station PC (RDP Server)

Stefan Sittel53 Extension Box (option): OB1 AC Power Supply Remote Monitor Ex eq Extension box OB1 (Option): Zone 1, Zone 21 external AC Power Supply Safe Area Hazardous area 100 – 240V AC Operator Station PC (RDP Server) Ex eq Extension Box OB1

Stefan Sittel54 Configuration Fibre Optic (option): up to 2 km Remote Monitor Fibre Optic Solution (Option): Ex eq extension box with F.O. / ETHERNET interface Standard Multi Mode F.O. Cable Maximum cable length: 2 km Standard F.O. interface in safe area (ETHERNET-TCP/IP) -> inexpensive, standard interfaces can be used as the signals are standard ETHERNET-TCP/IP Safe area Hazardous area F.O. up to 2 km F.O. Interface F.O. Interface /Switch Operator Station PC (RDP Server) EX eq : OB3 100 – 240V AC or 24V DC

Stefan Sittel55 Configuration Copper Cable (option): up to 1 km Copper Cable Solution (Option): Ex eq extension box with DSL - ETHERNET interface 4-wire, Copper Cable, Twisted Pair Maximum cable length: 1km Standard DSL Modem in safe area (ETHERNET-TCP/IP) -> inexpensive, standard interfaces can be used as the signals are standard ETHERNET-TCP/IP Remote Monitor Safe area hazardous area 4 wire Copper Cable up to 1 km DSL Modem Operator Station PC (RDP Server) Ex eq : OB3 100 – 240V AC or 24V DC

Stefan Sittel56 Extension Box (option): Power, WLAN, F.O., … Remote Monitor Ex q Extension box (Option): 2 versions: Extension Box OB1: AC Power Supply only, Extension Box OB3: different, up to 3 options combined Field Mountable, Stainless Steel mounting distance of up to 70m apart from VisuNet RM possible (USB: max 5 m) -> inexpensive, standard interfaces can be used Safe Area Hazardous area - Ex eq V AC - 24V DC - Ex eq F.O. Interface - Ex eq DSL Modem - Ex eq ETHERNET Switch planned 2008: Ex q WLAN module (USB) Ex q RFID interface (USB) (Interface) Ex eq Extension Box Operator Station PC (RDP Server) 100 – 240V AC or 24V DC

Stefan Sittel57 Housing versions and options

Stefan Sittel58 Advantages of the VisuNet Monitor solution VisuNet physical advantages All Stainless Steel Construction versus traditional aluminium front display Designed to meet clean-room GMP standards, high finish in stainless steel housing Applicable for flush mounting, direct wall or pedestal mounting Flexible stainless steel housing component system Customized housings according the needs of the customer possible IP66 versions of many components: Monitor, Touch Screen, Touch-Pad Mouse zone 21 version available (only displays at the moment, Keyboards/Mice: October) High brightness 15 version available (600 cd/m²) Optical trackball as an option for Zone 22 and non Ex applications Easy front access for cabling and installation Less panel space required, no KVM linedriver necessary Wide temperature rating, -20°C to +50°C Movable solution on trolley, unit could temporarily moved or act as an emergency spare (e.g. with CEAG eXLink connectors) Distance of up to 2000 m using Fibre Optic interface Distance of up to 1000 m using DSL modems and twisted pair cable

Stefan Sittel59 Advantages of the VisuNet Monitor solution VisuNet functional advantages P+F EXTEC designed Set-up and Functions (Shell), including - automatic login to host PC (without user interference) = Monitor - automatic ping to all known host systems and connection evaluation - set-up for automatic change of host PC after adjustable time - easy manual change of host PC by predefined Icons (KVM switch functionality) - build in Barcode reader output to Com1 or keyboard of host PC (wedge) - backlight brightness adjustable, 50% brightness after specified time can be used throughout the Intranet and Internet

Stefan Sittel60 Time Schedules, Availability, Deliveries Joy-Stick Mouse Zone 1 + Zone 22: Keyboard with Joy-Stick Mouse (-K6) planned availability: October 2007

Stefan Sittel61 Time Schedules, Availability, Deliveries Zone 1 + Zone 21 Dust: Keyboard (-K1) and Keyboard with Touch-Pad Mouse (-K4) planned availability: September 2007

Stefan Sittel62 VISUEX PCEX-410 VisuNet PC419

Stefan Sittel63 VisuNet Panel-PC PCEX-410 PCEX-412 PC415 PC419

Stefan Sittel64 Technical Data: VisuNet Panel PCs PC-4xx Display: PC-410 PC-412 PC-415 high brightness PC-415 PC-419 CPU specification: Interfaces: Approvals: Ingress Protection: Ambient Temperature: Power Supply: 10.4 ( 800x600) SVGA 230 cd/m² 400: h 12.1 (1024x768) XGA 250 cd/m² 400: h 15.0 (1024x768) XGA 250 cd/m² 400: h 15.0 (1024x768) XGA 600 cd/m² 350: h 19.0 (1280x1024) SXGA 300 cd/m² 1000: h Option: Exi Touch Screen 1.8 GHz Intel Celeron M, 512…4096 MB RAM, 20 / 40GB HD 1 x Exe Fast Ethernet 10/100 MHz 2 x Exi USB: Keyboard, Mouse Track-Ball, Touch-Pad, (Joy-Stick) 1 x Exi USBi 1 x Exe USB Port (option: WLAN, RFID, …) 1 x Exi Barcode Reader Interface (serial) 1 x Exi serial RS485 / TTY ATEX II 2G, II 2D EEx qe [ib] IIC T4 (Class I Division 2, IEC II 2G, II 2D, GOST R, NEPSI, TIIS) IP 66 Monitor (w.o. housing), some Keyboard, Mouse PC-410, -412: 0°C °C, PC415, -419: -20°C °C, additional heating & cooling 24 V DC, ~60W

Stefan Sittel65 Ex- Zone 1, 2 and 22 (21) VisuNet PANEL-PC : PC4xx-… DATL-TTY/ м max AG1 Ex Zone Safe area 24V DC TTY / RS485 PLC / DCS Ex i PC-410-… EXTA-Kx ETHERNET TTY / RS485 (EXNANO 80 + EXDK-20) (EXOM-20 + EX-Dragon M101) EX-Dragon-D C/E-20 Ex e DATL-CAT м max Windows XP Professional BOX-A10 patch box DIN-rail (COM 1) Switch, Router, Repeater, DATL-EXPC24 ETHERNET

Stefan Sittel66 Configurator VisuNet RM and Option Box OBx

Stefan Sittel67 VisuNet Panel-PC Application PLC RS485/TTY 24V DC Hazardous AreaSafe Area PLC PC419 Point to Point connection to the PLC via RS485/TTY SCADA visualization software on PCEX 410 / 412 Classic solution Operator Panel with PLC Characteristics:

Stefan Sittel68 VisuNet Panel-PC PLC + Network ETHERNET Hazardous AreaSafe Area 24V DC RS485/TTY PLC Connection to corporate network via ETHERNET Connection to PLC via RS485/TTY interface SCADA visualization software on PCEX 410 / 412 Characteristics: PC4xx

Stefan Sittel69 VisuNet Panel-PC Network (to Server or PLC) ETHERNET Hazardous areaSafe area PLC 24V DC Interface Connection to industrial network via ETHERNET Connection to PLC or Server via ETHERNET Characteristics: SCADA visualization oftware on PCEX 410 / 412 PC4xx

Stefan Sittel70 VisuNet Panel-PC Network (to Remote I/O and/or PC) Zone 2 Remote I/O ETHERNET Hazardous AreaSafe Area 24V DC Connection to remote I/O modules via ETHERNET Connection to industrial network via ETHERNET SCADA Software-PLC on PCEX 410/412 Characteristics: PC PC4xx Zone2 Switch

Stefan Sittel71 ETHERNET Hazardous AreaSafe Area Server PC Intranet / Internet 24V DC Characteristics: a) SCADA client application on PCEX 410/412 Connection to server via ETHERNET (e.g. RDP) b) Browser application on PCEX 410/412 PC4xx 24V DC VisuNet Panel-PC Network (to PC with RDP or SCADA Server) PC4xx

Stefan Sittel72 Housing versions and options

Stefan Sittel73 The Next Generation HMI: Network Monitors fine end Ende finito fin Конец Thank you for your attention!