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© ABB Power Technology Products /24/2015 Classic and New VD4 Innovation within Continuity
© ABB Power Technology Products Contents Classic and New VD4 Introduction / General Low/mid duty – high duty Ratings / Standard Design / Dimensions Operating mechanism Maintenance Accessories / Standard and on request Other / Special Marketing tools
© ABB Power Technology Products Introduction / General Classic and New VD4 The product name VD4 does not change VD4 as a brand-name for a high quality VCB is well-accepted The actual VD4 name is now defined to classic VD4 Availability of new VD4 Production started in February 2003 Market introduction almost completed according to marketing plan One CB factory: The advantage of EoS in VCBs DECMS:Excellence in vacuum, casting and embedding technology ITNIE:Excellence in AT & Logistics and production engineering
© ABB Power Technology Products Introduction / General Classic and New VD4 An innovative concept for the maintenance new VD4 has an actuator with a plug-in snapping-unit just replacing the snapping-unit the c.breaker is basically a new c.breaker new VD4 is the first MV circuit-breaker offering this feature removal and mounting of the snapping-unit requires only 20 min. the replacement operation is more reliable then any maintenance operating life of the snapping unit up to 31.5 kA 17.5 kV (25 kA 24 kV) : today: 10,000 operations already certified today: 20,000 operations satisfactory carried-out within 4Q 2003: 30,000 operations
© ABB Power Technology Products kV A kA 17.5kV A kA 24kV A...25kA Low/mid duty – high duty Medium Voltage Products 12kV > 2500A kA 12kV A kA 17.5kV > 2500A kA 17.5kV A 40kA 36kV A...40kA 40.5kV A kA new VD4 classic VD4 low/mid duty high duty and ANSI ratings for ADVAC VD4
© ABB Power Technology Products Ratings / Standard Classic and New VD4 new VD4 vacuum circuit breaker : only embedded poles fixed and withdrawable versions compliance to IEC ( ) STDs low/mid duty: 12 kV, A, kA 17,5 kV, A, kA 24 kV, A, kA ( up to 40/50 kA within 4Q 2003 )
© ABB Power Technology Products Design / View Classic and New VD4 classic VD4 e.g. VD p=150mm new VD4 e.g. VD p=150mm
© ABB Power Technology Products Design / Dimensions Classic and New VD4 DesignClassicNewRemark common look & feel according to PTMV strategy NoYesgeometry and colour of front plate alignment of ON/OFF push buttons verticalhorizontaldifferent positions operating cycle counter, position indicator, charging condition indicator yes different positions servicing of manual spring charging external leverbuilt-in leverdifferent position DimensionsClassicNewRemark available versions of fixed construction concerning housing width a [mm] *) 700 **) e.g P=150mm (*) 610 mm standardized with 570 mm (no changes in the pole distance) (**) 750 mm standardized with 700 mm (no changes in the pole distance)
© ABB Power Technology Products Classic and New VD4 Classic VD4 fixed version , P150 New VD4 fixed version , P=150 Different position of ON / OFF buttons Design / Dimensions
© ABB Power Technology Products Classic and New VD4 Design / Dimension of front plate
© ABB Power Technology Products kV, A, kA 17.5 kV, A, kA pHabcde mmmmmmmmmm mmmm kV, A,... 25,kA pHabcde mmmmmmmmmm mmmm ) ) 12 kV, A, kA 17.5 kV, A, kA p Habcde mmmmmmmmmm mmmm ) ) 24,kV, A,... 25,kA p Habcde mmmmmmmmmm mmmm ) E Design / External dimensions Classic and New VD4 Classic VD4 fixed version P1 P4 P2 P5 1) measuring point pole part 2) pole with heat-sink 616 mm 3) pole with heat-sink 661 mm
© ABB Power Technology Products kV, A, kA 17.5 kV, A, kA pHabcde mmmmmmmmmmmmmm (A) (B) 24 kV, A,... 25,kA pHabcde mmmmmmmmmmmmmm ) (B) ) (C) 12 kV, A,... 31,5 kA 17.5 kV, A, kA p Habcde mmmmmmmmmmmmmm ) (B) ) (C) 24,kV, A,... 25,kA p Habcde mmmmmmmmmmmmmm ) New VD4 fixed version Design / External dimensions Classic and New VD4 P1 P4 P2 P5 1) measuring point pole part 2) pole with heat-sink 616 mm 3) pole with heat-sink 661 mm (A) fully interchangeability with classic VD4 by fixing points 345 x 400 (B) fully interchangeability with classic VD4 by fixing points 345 x 520 (C) fully interchangeability with classic VD4 by fixing points 345 x 650
© ABB Power Technology Products Dimension / Design Classic and New VD4 Withdrawable circuit breaker (available for the time being) Panel / FrameRatingClassicNewp ZS1, PowerBloc, Mounting frame 12 / 17,5 / 24 kV 31,5 / 31,5 / 25 kA AYesYes (1) 12 / 17,5 kV:150, 210 mm 24 kV:210, 275 mm AYesYes (1) UniGear type ZS1 12 / 17,5 / 24 kV 31,5 / 31,5 / 25 kA AYes 12 / 17,5 kV:150, 210 mm 24 kV:210, 275 mm AYes ZS8.4 with and without tee-off partioning 12 / 17,5 / 24 kV 25 / 20 / 25 kA AYesYes (2) CBE - CBF 12 / 17,5 / 24 kV 31,5 / 31,5 / 25 kA 1250 …2500 A(3)Yes (1) 12/17,5 kV:150, 210, 275mm 24 kV:210, 275 mm PowerBox 12 / 17,5 / 24 kV 31,5 / 31,5 / 25 kA 1250 …2500 A(3)Yes 12/17,5 kV:150, 210, 275mm 24 kV:210, 275 mm (1)OK at kV; Under development at 24 kV with distance between terminals 380 mm (2)Under development (3)Yes with assembled pole; NO with embedded poles
© ABB Power Technology Products AOpen/closed auxiliary contacts BAuxiliary circuits terminal box CCharged/discharged closing springs mechanical indicator DClosing push button EOpening push button FAuxiliary releases (opening / closing / undervoltage) GElectrical accessories plug- socket connectors HClosing spring motor geared ICircuit-breaker open/closed mechanical indicator LBuilt-in closing spring charging lever MMechanical operation counter NOpening spring ODamper (opening) Operating mechanism (type EL / new VD4) Classic and New VD4 A B C D E F G H I L M O N
© ABB Power Technology Products Operating mechanism / Characteristics Classic and New VD4 MechanismClassicNewRemark plug-in actuator moduleNoYes spring charging leverexternal leverbuilt-in levermanual operated closing springspiral springhelicoidal spring spring recharging time s4 - 5 sby motor opening time~ 45 ms arcing time~ 15 ms total breaking time~ 60 ms closing time~ 60 ms antipumping function by electromechanical release mechanical built-in function operating sequenceO-0.3s-CO-3min-COO-0.3s-CO-15s-CO (*) suitable for auto-reclosing cycle auxiliary accessoriesfull range overcurrent release Y7 under development on new VD4 (**) ON / OFF tripping releases not suitable for continuous service suitable for continuous service plug-in ON / OFF/ UVR tripping releases and motor NoYesUVR = undervoltage release (*) all new VD4 are Pehla certified O-0.3s-CO-3min-CO; VD and VD are already certified O-0.3s-CO-15s-CO (it is on going the activity for the certification of all new VD4 with the operation sequence O-0.3s-CO-15s-CO) (**) alternative solution with PR 521 and – MO3 already available
© ABB Power Technology Products Maintenance Classic and New VD4 1)cycles under normal operating conditions, depending on breaker type, given regularly and conscientiously performed maintenance 2)replacement may be carried out only by ABB personnel or trained and qualified customer personnel 3)M2 class means 10,000 operations without maintenance; the activity is on going for 30,000 operations without maintenance; 30,000 operations without maintenance will be available within 4Q )replacement after 10,000 operations (depending on circuit breaker type) : blocking lever, half shaft, crank; replacement after 20,000 operations (depending on circuit breaker type) : latch, complete supporting crank, spring, shaft, cam disk, return rotation blocking 5)replacement after 10,000 operations: actuator unit (snapping unit only; see next slide; snapping unit for 30,000 operations without maintenance will be available within 4Q 2003) replacement after 15,000 operations: shock absorber (the damper shock absorber for 30,000 operations will be available within 4Q 2003) MaintenanceClassic NewRemark typical life-expectancy30,000 cycles 1) operating life of vacuum interrupters up to 30,000 operations depending on the vacuum interrupter type operating life of actuator up to 30,000 operations with maintenance up to 30,000 operations with maintenance 2) New VD4 is M2 class interval of inspection 4 years or after 5,000 operating cycles maintenance of actuator and transmission system after 10,000 or 20,000 operations replacement 3) of single actuator components 4) after 10,000 operations replacement 3) of the actuator unit 5) replacement of the actuator unit is easier and faster respect to the replacement of single components
© ABB Power Technology Products New VD4 – actuator unit replacement: removal sequence 1) 7 Same operations in reverse order for mounting 6 Kinematic linkage 5 Bearings 4 Fixing 3 Fixing screws 2 Fixing screws 1 Fixing screws Maintenance / Mechanical actuator Classic and New VD4 1)removal and mounting require approx. 20 min; the replacement is easier and faster respect to the replacement of single components in the classic c.breaker
© ABB Power Technology Products Accessories / Standard Classic and New VD4 ClassicNewRemark mech. ON/OFF push buttonsYes fixed & draw-out mech. position indicatorYes charging position indicatorYes operating cycle counterYes spring charging leverseparatebuilt-in shunt release OFFYes (-Y2) 1) Yes(-MO1) on request aux. contact for fault annunciationYes (-S7)Yes, on request switch for annunciation purposeYes (-S4, 5-pole)Yes (2 x 5-pole) auxiliary terminal board / connectionNo / plug type anti-pumping functionYes (K0) Yes (mechanical, function built-in in the actuator) external control wiring and plugYes draw-out locking magnet on the truck 3) Yes (-Y0) on requestYes (-RL2) 2) Withdr. truck / racking lever / contact armsYes / Yes / Yes 1)shunt releases are fundamentally wired with rectifiers (function as free-wheeling diodes if DC-supply) in order to obtain anti-pumping function; shunt releases are not mandatory with new VD4 in order to have anti-pumping function 2)mandatory for UniGear type ZS1, UniSafe, PowerBox; inclusive mechanical interlock (striker pin) if rated current is different from the panel 3)prevents the CB being racked into the panel with plug not inserted in the socket or no aux. Voltage; not available for motorized truck version
© ABB Power Technology Products Accessories / On request Classic and New VD4 ClassicNewRemark locking magnet on the mechanismYes (-Y1+S2)Yes (-RL1)fixed & draw-out shunt release ONYes (-Y3)Yes (-MC) shunt release OFF standardYes (-M01) second shunt release OFFYes (-Y9)Yes (-M02) indirect overcurrent releaseYes (-Y7) Yes (-MO3) under development already available PR521 and specific –MO3 undervoltage release / signal contactYes (-Y4) / NoYes (-MU) / Yes undervoltage release mech. overrideYes additional switch for annunciation purposeYes (-S3, 5-pole)Yes (1 x 5-pole) 1) spring charging motorYes (-M0)Yes (-MS) auxiliary switch for the charging motorYes (-S1)Yes (-BS1) electronic time delay device (externally)Yes signal contact spring charged / discharged (available for customer) Yes (-S1) (2-pole)Yes (-BS2) (1-pole) 1) available free contacts depend on maximum of the requested applications
© ABB Power Technology Products Accessories / Technical data Classic and New VD4 ClassicNew AC+DC / instantaneous / permanent Power (inrush) Power (continuous) / min.signal duration AC+DC / instantaneous / permanent Power (inrush) / duration Power (continuous) / min.signal duration shunt release OFF AC: V DC: V / Yes / No 250 VA / W not allowed / 20 ms AC: V DC: V / Yes 200 VA / W / approx. 100 ms 5 VA / W / no limit shunt release ON AC: V DC: V / Yes / No VA / W 1) not allowed / 20 ms AC: V DC: V / Yes / Yes 2) 200 VA / W / approx. 100 ms 5 VA / W / no limit under voltage release AC: V DC: V / No / Yes 11 VA 10 W about 10 VA / W / no limit AC: V DC: V / No / Yes 200 VA / W / approx. 100 ms 5 VA / W / no limit indirect overcurrent release AC VA--- AC VA 3) --- locking magnet AC: V DC: V / No / Yes 10 VA / W about 10 VA/W / no limit AC: V DC: V VA / W / approx. 150 ms 5 VA / W / no limit charging motor AC: V DC: V / Yes / No 800 VA / W 170 VA 150 W / 15 sec AC: V DC: V / Yes / No 500 VA / W / approx. 200 ms 200 VA / W / 5-6 sec 1) depending on supply voltage 2) the permanently supplied release ON carries out the electrical anti-pumping function 3) development on going
© ABB Power Technology Products Others / Specials Classic and New VD4 ClassicNewRemark made in...GermanyABB in E.U. new nameplate Made by ABB in E.U. delivery time (average)4-64target: 2 weeks (Q4 2003) naming (example) VD (no difference on name plate concerning fixed and withdrawable version) VD (fixed) VD4/P (withdr.) /P, /W, /C, … helps to identify the version relevant to ABB panel (e.g. /P for UniGear type ZS1 panel; /W UniSafe; /C for CBE-CBF) wiring diagram designations (e.g.) Y2 Y0.… -M01 -RL2.... New: according to new IEC STDs electrical diagrams---- several figures are foreseen to cover classic VD4 electrical diagrams fully interchangeable housing fixing points (fixed construction) ---- new fixing points plus the previous of classic VD4 fully interchangeable motor rack-in / rack-outYes up to 17.5 kV as well as classic VD4
© ABB Power Technology Products Marketing tools Classic and New VD4 Information MaterialClassic VD4New VD4remark poster / / - / - / / / slides / / - / - / / / brochure / / / catalogue - / - / - / - / / / instruction Manual / / / English / German / Italian / other language ( under construction, available, available in Inside ABB ) Industrial ITClassic VD4New VD4remark certification
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