Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means. - презентация

1 Copyright 2009 All rights reserved. No part of this material may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the written permission of Hyundai Motor Company. Theta – II Engine

2 2 Theta - II Engine Category PlantUlsan (#5)KMSBHMC(#2) AreaDOM (09.8) NA (09.10) GEN (09.10) Aust. (09.10) GEN (10.4) EU (10.2) China (10.4) Spec.DOMNAGENAust.EUEL(ix35)China EngineT/M 2WD4WD2WD4WD2WD4WD2WD4WD2WD4WD2WD4WD2WD4WD GSL γ 1.6 GDI (Hwasong) 140/17.0 (PS/kg.m) M5CF1-1 (HMMC) (10.11~) Θ-II 2.0 MPI (Asan) 161/19.8 (PS/kg.m) M5GF1 (Ulsan) (10.4~) A6MF1 (HPT) (10.4~) Θ-II 2.4 MPI (Asan) 174/23.0 (PS/kg.m) M6GF2 (Ulsan) A6MF1 (HPT) DSL U2-1.7 VGT (Hwasong) 115/26.0 (PS/kg.m) M6CF3-1 (HMMC) (10.11~) R-2.0 VGT (H) (Ulsan) 173/38.0 (PS/kg.m) M6GF2 (Hwasong) (~10.10) (~10.10) A6LF2 (HPT) (~10.10) R-2.0 VGT (L) (Ulsan) 136/32.0 (PS/kg.m) M6GF2 (Hwasong) A6LF2 (HPT) (10.11~) Emission 06EM (GSL) EURO-5 (DSL) 2-ULEV SULEV EURO-2/3/4 (GSL) EURO-3/5 (DSL) EURO-4 (GSL) EURO-5 (DSL) EURO-5 EURO-4/5 (GSL) EURO-3/4/5 (DSL) EURO-4 Power-train application

3 3 Theta - II Engine Theta-II 2.0 MPI engine Volume 1,998 cc Power 161ps / 6,200rpm Torque 19.8kgf·m / 4,500rpm Main features CVVT VIS Integrated CCC Linear Type oxygen sensor Application Volume 2,359 cc Power 174ps / 6,000rpm Torque 23.0kgf·m / 4,000rpm Main features CVVT VIS Integrated CCC Linear Type oxygen sensor Theta-II 2.4 MPI engine

4 4 Theta - II Engine Ignition System Connector Direction Changed Connector locking Type Changed (Side lock -> Center lock) Ignition coil common use (theta II, Tau) Long Reach Spark Plug Connector Direction Changed Connector locking Type Changed (Side lock -> Center lock) Ignition coil common use (theta II, Tau) Long Reach Spark Plug Management Dual CVVT applied EPMS (Electrical Power Management System) - Alternator controlled by ECM and battery Sensor OTS is eliminated ECM : VIS, VCM, Linear O2, MAP Sensor (SULEV) Dual CVVT applied EPMS (Electrical Power Management System) - Alternator controlled by ECM and battery Sensor OTS is eliminated ECM : VIS, VCM, Linear O2, MAP Sensor (SULEV) Exhaust System For NA ULEV/SULEV : Linear O 2 Sensor Catalytic converter - SULEV : WCC+UCC - ULEV-II, EURO4: Integrated CCC For NA ULEV/SULEV : Linear O 2 Sensor Catalytic converter - SULEV : WCC+UCC - ULEV-II, EURO4: Integrated CCC Intake System VIS applied (2-STEP) MAF -> MAP ETC applied in 2.0L VIS applied (2-STEP) MAF -> MAP ETC applied in 2.0L 30˚ Main Feature (θ-II)

5 5 Theta - II Engine Middle speed Low/High Speed - 2 Step (Long/Short runner) type - Depend on engine load and rpm - 1 Solenoid valve / 1 actuators Intake Manifold Engine rpm Engine load (%) OFF VIS Solenoid ON (Long) VIS Solenoid OFF (Short) VIS (Variable Intake System) Engine rpm Engine load (%) OFF VIS Solenoid ON (Long) VIS Solenoid OFF (Short) 2.0L 2.4L Operation Range

6 6 Theta - II Engine VIS (Variable Intake System) Vacuum Reservoir ECM Surge tank

7 7 Theta - II Engine Valve open Valve close VIS (Variable Intake System)

8 8 Theta - II Engine Exhaust Manifold WCC Integrated CCC UCC Before After Exhaust Port Changed Items Integrated CCC (ULEV-II, Euro 4) Improved performance (1~2%) - Reduced resistance and length from cylinder head to catalytic converter Reduced exhaust gas temperature in cylinder head Reduced fuel consumption at high speed. (2~3%) - Increased length of dividing wall and area of heat transfer. Reduced exhaust gas temperature

9 9 Theta - II Engine Intake Exhaust CMP OCV CVVT Assembly Dual CVVT FunctionDual CVVT ConceptTo use wider operation range of CVVT, dual control is implemented. Control system Read cam edges information from dual (intake / exhaust) CMP sensor Determine valve opening (target / actual) LogicAdjust valve (in/ex) opening timing with PWM control to adjust oil flow through CVVT assembly ComponentDual VVTI modules, Dual CAM sensors, Dual Oil control valves, ECU pins for dual CVVT inputs & controls Improvements To use wider valve overlap range with adjust in/ex opening positions To reduce emission with exhaust valve timing To improve Torque with better optimized valve operation points

10 10 Theta - II Engine Control load of alternator (depends on driving condition) Vehicle Speed Voltage Load Battery Alternator Load Battery Alternator Optimize battery charging condition (maintain 70~90%) Acceleration - Prohibit generate. Deceleration - Generate and charge Acceleration Deceleration Control charge the battery (Maintain battery condition) + EPMS (Electrical Power Management System) Battery Sensor